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Albvorland Tunnel

Coordinates: 48°37′47″N 9°28′04″E / 48.6298496°N 9.4677883°E / 48.6298496; 9.4677883
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Albvorland Tunnel
Overview
LineWendlingen–Ulm high-speed railway
Coordinates48°39′43″N 9°22′22″E / 48.6620°N 9.3727°E / 48.6620; 9.3727 (West Portal Albvorland Tunnel) (west portal)
48°37′48″N 9°28′11″E / 48.6299°N 9.4696°E / 48.6299; 9.4696 (Ostportal Albvorlandtunnel) (east portal)
CrossesBundesautobahn 8
Operation
Work begun2016
Constructed29 October 2019 (tunnelling)
Opened19 December 2022 (north tunnel)
December 2026 (south tunnel)
Technical
Length8.176 km
No. of tracks2 (freight connection at west portal)
Track gauge1,435 mm (4 ft 8+12 in) standard gauge
Electrified15 kV 16.7 Hz AC overhead line
Operating speed250 km/h
Width9.6 m
Cross passages16

The Albvorland Tunnel is a 8,176 m long twin-tube railway tunnel on the Wendlingen–Ulm high-speed railway in Baden-Württemberg. It underpasses a part of the town Kirchheim-Lindorf and Bundesautobahn 8 at the junction of Kirchheim-East in the industrial area of Dettingen unter Teck[1] The tunnel is situated between kilometer 30.168 and 38.342 on the railway line. It is on the boundary of Wendlingen am Neckar, Kirchheim unter Teck, Lindorf and Dettingen unter Teck. It also underpasses a high pressure gas line and a NATO fuel line.

Construction

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The geology along the route is primarily made up of bedded claystone and clay-marlstone, belonging to the Swabian Black Jurassic (Lias) formation. In some areas, sandstone and limestone strata are also present.[2] The maximum overburden is 65 meters, while the minimum is 9.5 meters. Due to the geological conditions, high water pressure was anticipated.[3] This tunnel is part of section 2.1a/b of the railway line.

The costs of €270 million were expected in a newspaper in April 2014, confirmed by the government.[4] In April 2009, the rough costs were calculated at €16.5 million per kilometre. The total cost of section 2.1 will be €798.7 million (at 2010 prices).

The call for competition for the tunnel's construction had 8 bidders. The order was valued at €377 million and was awarded on 18 December 2015 to Swiss company, Implenia.[5][2]

In a planning paper from Deutsche Bahn (March 2012), planning approval was expected for 2014, with the start of work expected in 2014 and end of work in 2021.[6] In Spring 2014, the contractor delayed the plan approval to beginning of 2015 and the start to 2016.

Tunneling on the south tunnel began on November 9, 2017 with TBM Wanda (an acronym of Wendlingen am Neckar durchs (through) Albvorland) and on the north tunnel in January 2018 with TBM Sibylle (named after the local legend of Sibylle von der Teck).[7] The 10.87 m wide, 137m long, 2300 t, 4400 kW Herrenknecht earth pressure balance TBMs completed tunnelling in October 29, 2019, after advancing an average of 15 m a day, and installing 3989 pre-cast segment rings.[8][9][10] Alongside these parallel drives, some conventional construction with blasting and excavators was used at the western portal for around 380 m.[2]

A total of 4.8 million tons of material were removed by the TBMs. In the winter of 2017/8, they encountered pyrite, at a depth of c. 12m, in a 18 m thick layer, causing an estimated cost pressure of €140 million, due to concerns of sulfates entering the groundwater supply and issues surrounding its disposal.[11][12]

View of western portal in May 2019

The north tunnel, with its freight connection, opened in 19 December 2022. A c. 12 km section, which includes the tunnel, is being used for passenger services in both directions on a single track.[13] Full operation in both tunnels is scheduled to begin in December 2026 with the opening of the Stuttgart–Wendlingen high-speed railway.[14]

Tunnel

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The twin tube tunnel has an additional short 520m freight line connection at its western portal (with a 173 m long tunnel under Bundesautobahn 8, a 320 m open section and a 200 m tunnel to join the north bore). A link to the Stuttgart-Tübingen line is also situated close to the western portal, with a 494 m long tunnel, known as the Kleine Wendlinger Kurve.[2]

A 50 m structure at the western portal and 80 m at the eastern portal with 6-9 m² side openings are used to reduce sudden changes in air pressure and subsequent audible tunnel boom (situated at 26.077 to 26.127 km and 34.173 to 34.253 km respectively).[15]

The tunnel uses slab track and has LED illuminated safety lighting on the handrails throughout its length. The tunnel safety lighting can be activated by the train crew using a button in the tunnel in the event of an incident. The tunnels have a rescue area at each portal measuring approximately 1500 m2 each. It is electrified using Re 330 type catenary. The track is equipped with ETCS level 2 baseline 3 signalling as with the rest of the line, as well as a hot axlebox and seized brake detector fitted at the 31.783 km mark.[16][17] The tunnels have a curve radius of 3986 m.[18] The Rheda 2000 slab track used has a driveable surface for emergency vehicles.[17]

The two single-track tubes are connected by 16 cross passages, spaced every 475 m, measuring 14-24 m in length, 4.6 m in width, and 4.0 m in height.[15][19]

References

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  1. ^ 24 Stunden am Tag wird gebaut. Archived 2013-02-12 at archive.today In: Der Teckbote, 14. Mai 2009.
  2. ^ a b c d Frahm, Michael; Hallfeldt, Jens; Astour, Habeb; Lorenz, Tim (2017). "Design, Construction and BIM Application at the Albvorland Tunnel" (PDF). STUVA (3): 18–29.
  3. ^ Hany Azer, B. Engel: Stuttgart 21 und NBS Wendlingen–Ulm. In: Tunnel, Heft 7/2009, ISSN 0722-6241, S. 12–24 (PDF, 290 kB).
  4. ^ Michael Deufel (2014-12-04), "Graben im Akkord", Stuttgarter Nachrichten (in German), no. 86, p. 20
  5. ^ Bahn vergibt Auftrag für den Bau des Albvorlandtunnels Archived 2015-12-21 at archive.today. Presseinformation vom 18. Dezember 2015.
  6. ^ Thomas Wüpper: Bahn rechnet intern mit weiterer Verspätung. In: Stuttgarter Zeitung, Jg. 68, Nr. 93, 21./22. April 2012, S. 21 (ähnliche Fassung online).
  7. ^ "Tunnelvortriebsmaschinen im Albvorland nehmen Fahrt auf". DB Bahnprojekt Stuttgart-Ulm. 6 October 2017. Archived from the original on 8 October 2017.
  8. ^ Smith, Claire (2019-10-31). "Implenia celebrates breakthrough on southern Albvorland Tunnel bore". Ground Engineering (GE). Retrieved 2023-07-08.
  9. ^ "VMT GmbH GB | Albvorland Tunnel – Connecting Alb to Stuttgart". Retrieved 2023-07-08.
  10. ^ "Milestone reached at major Albvorland Tunnel project". implenia.com. 2019-10-29. Retrieved 2023-07-08.
  11. ^ Gierlichs, Sylvia (2 March 2018). "Entsorgung des Tongesteins vom Albvorlandtunnel schwieriger als gedacht: ICE-Trasse: Kopfzerbrechen wegen Pyrit". Esslinger Zeitung (in German).
  12. ^ Gierlichs, Sylvia (17 January 2022). "Pyrit: Der Alptraum eines jeden Tunnelbauers". Teckbote (in German).
  13. ^ Göttig, Andreas; Grimminger, Felix; Hirsch, Karsten; Kammann, Volker; Pawlik, Tobias; Rohr, Florian; Sprauer, Rüdiger; Stier, Karl-Eugen. "Ein Jahr (ETCS-)Betriebserfahrungen auf der SFS Wendlingen–Ulm". Der Eisenbahningenieur (in German) (2): 53–54. ISSN 0013-2810.
  14. ^ "Lenkungskreis - Stuttgart 21". DB Projekt Stuttgart–Ulm GmbH. 11 June 2024. p. 9.
  15. ^ a b Breidenstein, Matthias; Kielbassa, Stefan; Ludwig, Herwig (March 2013). "Ein Überblick über die Tunnel der Neubaustrecke Wendlingen–Ulm". STUVA (in German). 32 (2): 28–40. ISSN 0722-6241.
  16. ^ Vögele. "Paving a slab track in the Albvorland Tunnel | Magazine | Vögele". www.wirtgen-group.com. Retrieved 2023-07-08.
  17. ^ a b "Streckenprospekt - Schnellfahrstrecke ETCS L2oS - Wendlingen - Ulm" (PDF). DB InfraGo. 14 July 2022. Archived (PDF) from the original on 14 May 2025.
  18. ^ "Albvorland Tunnel – Connecting Alb to Stuttgart". VMT GmbH GB. 2020.
  19. ^ "Albvorlandtunnel". Implenia. Retrieved 2025-05-14.

48°37′47″N 9°28′04″E / 48.6298496°N 9.4677883°E / 48.6298496; 9.4677883